Honeywell BAT-SCN01 Replacement Battery Guide: 1452g, 1472g & More

Honeywell BAT-SCN01 Replacement Battery Guide: 1452g, 1472g & More

If your Honeywell cordless barcode scanner no longer holds a charge, shuts down unexpectedly, or requires frequent recharging, an aging battery may be responsible.

The Honeywell BAT-SCN01 is a rechargeable lithium-ion battery pack used in various Honeywell cordless barcode scanners, including the Voyager 1452g, Voyager XP 1472g, and several other compatible models.

The original BAT-SCN01 battery is commonly specified as a 3.7V 2400mAh lithium-ion battery. Higher-capacity replacement options, including 3500mAh versions, are also available from third-party suppliers.

However, choosing the correct replacement battery involves more than matching the model number or capacity. Physical dimensions, electrical specifications, battery contacts, and scanner compatibility must also be considered.

In this guide, we explain BAT-SCN01 battery specifications, compatible Honeywell scanner models, common battery problems, replacement procedures, and important considerations when purchasing batteries for individual or commercial use.

1. Honeywell BAT-SCN01 Battery Specifications

The Honeywell BAT-SCN01 is a removable rechargeable battery designed to power compatible cordless barcode scanners.

These scanners are commonly used in retail stores, supermarkets, warehouses, logistics operations, and inventory management environments.

A rechargeable battery enables operators to scan barcodes without being continuously connected to a computer or external power supply.

Original Honeywell BAT-SCN01 Battery Specifications

According to Honeywell's published BAT-SCN01 battery documentation, the original battery has the following reference specifications.

Parameter	Specification
Battery Model	BAT-SCN01
Related Part Numbers	50121527, BAT-SCN01A
Battery Chemistry	Lithium-ion (Li-ion)
Nominal Voltage	3.7V
Rated Capacity	2400mAh
Nominal Energy	Approximately 9Wh
Maximum Voltage	4.2V
Battery Configuration	1S1P
Dimensions	21.0 × 21.5 × 99.5mm
Weight	Approximately 55g
Application	Cordless Barcode Scanners

These specifications refer to Honeywell's documented battery configuration. The specifications of third-party replacement batteries may differ.

Higher-Capacity BAT-SCN01 Replacement Batteries

In addition to the original 2400mAh configuration, higher-capacity replacement batteries are available for compatible scanners.

For example, COWON offers a BAT-SCN01 replacement battery listed with the following specifications.

Parameter	COWON Replacement Battery
Replacement Model	BAT-SCN01
Battery Chemistry	Lithium-ion
Nominal Voltage	3.7V
Rated Capacity	3500mAh
Nominal Energy	12.95Wh
Dimensions	99.4 × 20.8 × 21.4mm
Weight	Approximately 58g
Application	Compatible Honeywell Cordless Scanners

The higher rated capacity may provide longer operating time when the battery is fully compatible with the scanner.

However, actual runtime depends on battery performance, scanning frequency, wireless communication, operating conditions, and the scanner's power consumption.

Note: The 3500mAh specification describes COWON's listed replacement product, not the standard capacity of the original Honeywell battery.

For product details, visit the COWON 3.7V 3500mAh BAT-SCN01 Replacement Battery.

2. Which Honeywell Scanners Use the BAT-SCN01 Battery?

The BAT-SCN01 battery is associated with several Honeywell cordless barcode scanner series.

However, compatibility should be confirmed using the original battery part number and the exact scanner configuration rather than relying only on the scanner model name.

Commonly Listed Compatible Models

Honeywell Scanner Model	Compatibility Information
Voyager 1452g	BAT-SCN01 replacement application
Voyager XP 1472g	BAT-SCN01 replacement application
Voyager 1202g	Listed compatible model
Xenon 1902gSR	Listed compatible model
Xenon 1902gHD	Listed compatible model
Granit 1911i	Listed compatible model
Granit 1981i	Listed compatible model
3820 / 3820i	Listed replacement application
4820 / 4820i	Listed replacement application
8675i	Listed by certain replacement suppliers; configuration verification required

This table summarizes models appearing in replacement battery compatibility listings. It does not establish compatibility with every hardware revision or battery configuration.

Honeywell Voyager 1452g Battery Replacement

The Honeywell Voyager 1452g is a cordless barcode scanner commonly used in retail and general-purpose scanning applications.

If its original battery is labeled BAT-SCN01 or a matching replacement part number, a compatible replacement battery may restore normal cordless operation.

Before purchasing, verify the voltage, dimensions, battery housing, and electrical contacts.

Honeywell Voyager XP 1472g Battery Replacement

The Honeywell Voyager XP 1472g is another cordless barcode scanner associated with BAT-SCN01 battery products.

Because the scanner is designed for mobile scanning applications, battery reliability is important for minimizing interruptions during daily operations.

When replacing a 1472g battery, confirm the original battery identification and follow the scanner manufacturer's battery replacement instructions.

Additional Honeywell Scanner Models

BAT-SCN01 replacement batteries are also marketed for several older and industrial Honeywell scanner models.

However, different generations or configurations may use different battery components.

If you are uncertain whether your scanner uses BAT-SCN01, remove the battery according to the manufacturer's instructions and check its identification label.

How to Confirm Battery Compatibility

Before ordering a replacement, verify the following information:

• Original battery model: Check whether the battery is labeled BAT-SCN01 or a matching part number.

• Voltage: Confirm that the replacement has the correct nominal voltage and charging characteristics.

• Dimensions: Compare the battery's length, width, and thickness with the original.

• Electrical contacts: Verify contact location, arrangement, and compatibility.

• Housing design: Confirm that the replacement fits securely inside the scanner handle.

• Scanner model: Check the exact model and hardware configuration.

Two batteries with similar dimensions may still have different electrical connections or internal protection designs.

Never force an incompatible battery into a scanner or modify its electrical contacts to make it fit.

3. Common Signs That Your Honeywell Scanner Battery Needs Replacement

Rechargeable lithium-ion batteries gradually lose usable capacity through repeated charging cycles, aging, and exposure to unfavorable operating conditions.

Several symptoms may indicate that a Honeywell scanner battery needs inspection or replacement.

Shorter Battery Runtime

One of the most common signs of battery aging is reduced operating time.

For example, a scanner that previously operated through a normal working shift may begin requiring charging several times per day.

This can indicate that the battery has lost part of its original capacity.

However, increased scanning activity, wireless communication problems, or changes in operating conditions may also affect runtime.

Unexpected Scanner Shutdowns

A deteriorated battery may experience a significant voltage drop when the scanner draws power.

As a result, the scanner may shut down unexpectedly even though the battery was recently charged.

If unexpected shutdowns become frequent, the battery and scanner power system should be inspected.

Battery Does Not Charge Properly

Charging-related problems may include:

• The scanner does not charge when placed in its charging cradle.

• Charging takes significantly longer than expected.

• The battery appears fully charged but drains quickly.

• The scanner operates only for a short period after charging.

• Charging indicators behave abnormally.

These symptoms do not always mean that the battery is defective.

Dirty charging contacts, damaged charging cradles, power adapter problems, or internal scanner faults may produce similar symptoms.

Check the charging system before concluding that battery replacement is necessary.

Battery Overheating or Physical Damage

A battery that becomes unusually hot, develops swelling, leaks, or shows visible physical damage should not remain in service.

Stop using and charging the battery immediately.

Do not attempt to puncture, disassemble, compress, or repair a damaged lithium-ion battery.

Arrange inspection and appropriate battery recycling or disposal according to local regulations.

4. How to Replace a Honeywell BAT-SCN01 Scanner Battery

Replacing a BAT-SCN01 battery can be relatively straightforward when a compatible replacement is available.

Honeywell's user documentation for the Voyager 1452g and 1472g series describes a battery compartment accessed through the end cap of the scanner handle.

The following steps provide general guidance. Always follow the instructions for your specific scanner model.

Step 1: Remove the Scanner from Its Charging Cradle

Remove the cordless scanner from its charging base and ensure it is no longer charging.

Stop scanning operations before beginning battery replacement.

If the scanner has a power-off procedure, follow it before accessing the battery.

Step 2: Locate the Battery Compartment

On applicable Honeywell cordless scanner models, the rechargeable battery is installed inside the scanner handle.

Locate the end cap at the bottom of the handle.

Some models use a retaining screw to secure the end cap.

Step 3: Remove the End Cap

For the relevant Voyager scanner models, Honeywell's instructions describe using the hinged wire or a suitable flat-head screwdriver to loosen the end-cap screw.

Carefully remove the end cap.

Avoid applying excessive force or damaging the scanner housing.

If your scanner uses a different battery compartment design, consult its user manual rather than forcing the cover open.

Step 4: Remove the Original Battery

Carefully withdraw the existing battery from the scanner handle.

Observe its orientation and the position of its electrical contacts.

Inspect the battery compartment for damage, corrosion, or contamination.

Do not use metal tools to bridge battery contacts, and never short-circuit the battery terminals.

Step 5: Check and Install the Replacement Battery

Before installation, compare the new battery against the original unit.

Confirm that the model, voltage, dimensions, contact configuration, and housing are compatible.

Insert the replacement battery in the correct orientation.

The battery should fit properly without excessive pressure or modification.

Step 6: Reinstall the End Cap

Reattach the end cap and tighten the retaining screw according to the manufacturer's instructions.

Make sure the battery is securely positioned and the compartment is properly closed.

Step 7: Charge and Test the Scanner

Place the scanner in its compatible charging cradle.

Charge the replacement battery according to the scanner manufacturer's instructions before normal use.

Once charged, test the scanner by performing several barcode scans and checking wireless communication and charging behavior.

If the scanner fails to operate, reports a battery error, or develops unusual heat, stop using it and investigate the problem.

Important: Use a charger approved for the scanner and battery configuration. Do not attempt to charge the removable battery using improvised electrical connections.

5. Can You Replace a 2400mAh BAT-SCN01 with a 3500mAh Battery?

Many scanner owners and maintenance companies consider higher-capacity batteries when replacing older equipment batteries.

The original BAT-SCN01 configuration is commonly rated at 2400mAh, while COWON lists a compatible replacement option rated at 3500mAh.

Comparing 2400mAh and 3500mAh Batteries

Specification	Original Reference	COWON Replacement
Nominal Voltage	3.7V	3.7V
Rated Capacity	2400mAh	3500mAh
Nominal Energy	Approximately 9Wh	12.95Wh
Chemistry	Lithium-ion	Lithium-ion
Battery Type	Rechargeable Pack	Rechargeable Pack
Physical Dimensions	21.0 × 21.5 × 99.5mm	99.4 × 20.8 × 21.4mm

The 3500mAh option has approximately 46% more rated capacity than a 2400mAh battery.

However, this does not guarantee a 46% increase in real-world scanner runtime.

Actual performance depends on battery quality, usable capacity, scanner power consumption, and operating conditions.

Is Higher Capacity Always Better?

A higher-capacity battery can be useful for scanning operations that require extended cordless operation.

However, capacity alone does not determine compatibility.

Before installing a higher-capacity battery, verify:

• Matching nominal voltage and compatible charging voltage

• Correct physical dimensions and housing

• Identical or approved contact configuration

• Suitable internal battery protection

• Compatibility with the scanner's charging system

• Acceptable performance under the intended operating conditions

A replacement battery with the same nominal voltage and an appropriate electrical and mechanical design may be a suitable option, but compatibility must be confirmed.

For commercial buyers, sample testing is recommended before ordering large quantities of higher-capacity replacement batteries.

6. What to Consider When Buying BAT-SCN01 Batteries in Bulk

Barcode scanner distributors, equipment maintenance providers, and warehouse operators may require multiple replacement batteries for ongoing maintenance.

When purchasing BAT-SCN01 replacement batteries in bulk, consistency and compatibility are particularly important.

Consistent Battery Capacity and Performance

Battery quality can affect scanner runtime, charging reliability, and long-term operating performance.

Buyers should request appropriate product specifications and evaluate whether the supplied batteries meet their application requirements.

Sample testing should include battery runtime, charging behavior, and scanner operation under normal working conditions.

Battery Protection and Safety

Lithium-ion battery packs require suitable protection against electrical faults.

Depending on the battery design, protection functions may include overcharge, over-discharge, overcurrent, and short-circuit protection.

The replacement battery's protection arrangement must be compatible with the scanner's electrical and charging requirements.

Mechanical and Contact Compatibility

Even small differences in housing dimensions or contact alignment can cause installation or charging problems.

For wholesale orders, it is important to verify the mechanical design before approving a large production batch.

Providing clear photographs of the original battery and its contacts helps suppliers assess compatibility.

Lithium Battery Transportation Documentation

Rechargeable lithium-ion batteries are subject to transportation regulations that depend on their specifications, packaging, transport method, and destination.

Commercial buyers may require documents such as:

• UN38.3 test documentation

• Safety Data Sheet (SDS/MSDS)

• Battery specifications

• Applicable shipping and packaging information

Documentation availability should be confirmed for the exact battery model being purchased.

Sample Testing Before Bulk Orders

Before placing a large order, test replacement batteries in the actual Honeywell scanner models used by your customers.

Sample validation should cover battery fit, charging behavior, operating runtime, electrical compatibility, and normal scanner performance.

This helps reduce the risk of purchasing incompatible or unsuitable batteries in large quantities.

7. COWON Honeywell BAT-SCN01 Replacement Battery Solutions

COWON provides rechargeable battery solutions for portable electronic equipment, including barcode scanners, payment terminals, medical equipment, and industrial devices.

For businesses looking for Honeywell scanner replacement batteries, COWON offers battery product options and compatibility-matching support.

Explore Our BAT-SCN01 Replacement Battery

COWON currently lists a 3.7V 3500mAh lithium-ion replacement battery for compatible Honeywell scanner applications.

The product is listed for several Honeywell models, including the 1452g, 1472g, 1202g, 1902g, and selected industrial scanners.

View COWON 3.7V 3500mAh BAT-SCN01 Replacement Battery – Specifications & Inquiry

Customers can review the product specifications and contact COWON to confirm compatibility with their equipment.

Replacement Battery Sourcing Services

Depending on product requirements and order quantities, COWON can assist with:

• Honeywell scanner replacement battery matching

• Battery model and specification verification

• Physical dimensions and contact configuration confirmation

• Higher-capacity battery option evaluation

• Sample testing and compatibility evaluation

• OEM and private-label battery requirements

• Wholesale and bulk-order quotations

• Replacement battery sourcing for additional scanner models

For the most accurate product recommendation, please provide the original battery model, scanner model, required quantity, destination country, and clear photographs of the battery label and electrical contacts.

8. Frequently Asked Questions

What battery does the Honeywell Voyager 1452g use?

The Honeywell Voyager 1452g is commonly associated with the BAT-SCN01 rechargeable lithium-ion battery.

The original BAT-SCN01 reference configuration is rated at 3.7V 2400mAh.

When purchasing a replacement, confirm the original battery part number, dimensions, and electrical contact arrangement.

Is the BAT-SCN01 battery compatible with Honeywell Voyager XP 1472g?

BAT-SCN01 is a listed battery application for compatible Honeywell Voyager XP 1472g cordless scanners.

However, compatibility should be confirmed against the original battery part number and the scanner's specific configuration.

What is the difference between BAT-SCN01 and 50121527?

BAT-SCN01 is the battery model designation, while 50121527 is a related Honeywell part number.

Honeywell's BAT-SCN01 documentation identifies 50121527 and BAT-SCN01A as associated part numbers.

When sourcing replacement batteries, confirm that the offered product matches the original battery's complete electrical and mechanical specifications.

Can I replace a 2400mAh BAT-SCN01 with a 3500mAh battery?

A 3500mAh replacement may be suitable if it has compatible voltage, charging characteristics, dimensions, contacts, and protection design.

COWON offers a BAT-SCN01 replacement product listed at 3.7V 3500mAh.

However, higher capacity alone does not establish compatibility. Sample validation is recommended before bulk purchases.

How long does a Honeywell BAT-SCN01 battery last?

Battery runtime depends on scanner activity, wireless communication, battery condition, and operating environment.

Over time, lithium-ion batteries gradually lose usable capacity.

Honeywell's battery maintenance guidance recommends periodic replacement, commonly around two years depending on usage and battery condition.

A significant reduction in operating time may indicate that replacement is necessary.

Why is my Honeywell scanner not charging?

Possible causes include battery aging, dirty charging contacts, a damaged charging cradle, an unsuitable power supply, or a scanner power-system fault.

Inspect the charging accessories and battery condition before replacing the battery.

If the battery is damaged, swollen, or unusually hot, stop charging and using it.

Can I use the same BAT-SCN01 battery for different Honeywell scanners?

Some Honeywell cordless scanner models share BAT-SCN01 battery applications.

However, not every scanner or hardware revision necessarily uses the same battery configuration.

Always confirm the exact model and battery specifications before transferring batteries between devices.

Does COWON supply BAT-SCN01 replacement batteries in bulk?

COWON offers a BAT-SCN01 replacement battery product and supports inquiries for wholesale quantities.

Businesses can contact COWON with their required quantity, scanner models, and destination country to request product availability, sample information, and quotations.

For other Honeywell scanner battery models, customers can also submit their original battery specifications for compatibility evaluation.

Conclusion

Choosing the correct Honeywell BAT-SCN01 replacement battery requires careful verification of voltage, capacity, dimensions, electrical contacts, and scanner compatibility.

The original BAT-SCN01 battery is commonly specified as a 3.7V 2400mAh lithium-ion battery, while higher-capacity alternatives such as COWON's listed 3.7V 3500mAh replacement are also available.

For scanners such as the Honeywell Voyager 1452g, Voyager XP 1472g, and other compatible models, selecting an appropriate replacement battery can help restore reliable cordless operation and reduce equipment downtime.

For barcode scanner distributors, repair companies, and equipment maintenance providers, working with an experienced battery supplier can simplify product matching, sample evaluation, and wholesale procurement.

Looking for Honeywell BAT-SCN01 Replacement Batteries?

COWON provides rechargeable battery solutions for barcode scanners and other portable electronic devices.

Explore our Honeywell BAT-SCN01 3.7V 3500mAh Replacement Battery, or contact our team for product compatibility assistance, samples, and bulk-order quotations.

Shenzhen Cowon Technology Limited

Website: www.cowontech.com

Disclaimer: Honeywell, Voyager, Xenon, Granit, and their associated model names are trademarks of their respective owners. References to compatible devices are provided for product identification purposes only and do not imply an official partnership, authorization, or endorsement by Honeywell.